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1. Optimized Plasticity for Flawless Molding
Advanced Flow Channel Design: Patented runner and gate systems reduce shear stress, ensuring uniform melt flow and eliminating air traps or weld lines.
Dynamic Temperature Control: Precision-cooled cavities and hot runner compatibility maintain consistent polymer viscosity, enhancing fill rates for complex geometries.
2. Precision Engineering for High-Yield Production
Multi-Cavity Configurations: 32/64/128-cavity designs with synchronized ejection systems maximize output for high-volume orders.
Ultra-Tight Tolerances (±0.003mm): CNC-machined cavities and cores guarantee wall thickness consistency, critical for lightweighting and recyclable packaging.
3. Durable & Heat-Resistant Construction
Premium Tool Steel (e.g., NAK80, S136): High thermal conductivity and wear resistance ensure stable performance under high-speed cycles (up to 5,000 shots/day).
Anti-Stick Surface Treatments: Nano-coatings reduce material adhesion, minimizing downtime for cleaning.
4. Customization for Diverse Needs
Tailored for shear-sensitive resins (e.g., PCR PET, bio-plastics) and high-clarity applications.
Custom neck finishes (PCO 1881, 1810), tamper-evident rings, and ergonomic designs.
Compliance with FDA, EU 10/2011, and other food-grade standards.
5. Sustainability-Driven Efficiency
Reduced Material Waste: Precision-balanced cavities cut resin usage by up to 8%.
Energy-Saving Design: Rapid cooling cycles lower energy consumption by 15% vs. conventional moulds.
Technical Specifications
Materials: NAK80, S136, H13 (customizable).
Hardness: 48-52 HRC (hardened options available).
Surface Finish: SPI-A1 (mirror) or textured (VDI 3400).
Cycle Time: 8-12 seconds (varies by resin and design).
Compatibility: All-electric/hybrid injection machines (e.g., KraussMaffei, Arburg).
Applications
Perfect for manufacturing preforms used in:
✅ Daily Chemical Bottles: Shampoo, detergent, liquid soap containers.
✅ Food & Beverage Packaging: Water, juice, and oil bottles.
✅ Pharmaceuticals: Syrup bottles, medical liquid containers.
✅ Eco-Friendly Solutions: PCR plastic and biodegradable resin preforms.
Why Partner With Us?
30+ Years of Expertise: Trusted by Fortune 500 packaging brands.
AI-Driven Design: AI-optimized flow simulation ensures perfect plasticity.
Global Support: Prototyping, mold trials, and 24/7 technical assistance.
Cost Efficiency: 20% longer lifespan than industry average.
1. Optimized Plasticity for Flawless Molding
Advanced Flow Channel Design: Patented runner and gate systems reduce shear stress, ensuring uniform melt flow and eliminating air traps or weld lines.
Dynamic Temperature Control: Precision-cooled cavities and hot runner compatibility maintain consistent polymer viscosity, enhancing fill rates for complex geometries.
2. Precision Engineering for High-Yield Production
Multi-Cavity Configurations: 32/64/128-cavity designs with synchronized ejection systems maximize output for high-volume orders.
Ultra-Tight Tolerances (±0.003mm): CNC-machined cavities and cores guarantee wall thickness consistency, critical for lightweighting and recyclable packaging.
3. Durable & Heat-Resistant Construction
Premium Tool Steel (e.g., NAK80, S136): High thermal conductivity and wear resistance ensure stable performance under high-speed cycles (up to 5,000 shots/day).
Anti-Stick Surface Treatments: Nano-coatings reduce material adhesion, minimizing downtime for cleaning.
4. Customization for Diverse Needs
Tailored for shear-sensitive resins (e.g., PCR PET, bio-plastics) and high-clarity applications.
Custom neck finishes (PCO 1881, 1810), tamper-evident rings, and ergonomic designs.
Compliance with FDA, EU 10/2011, and other food-grade standards.
5. Sustainability-Driven Efficiency
Reduced Material Waste: Precision-balanced cavities cut resin usage by up to 8%.
Energy-Saving Design: Rapid cooling cycles lower energy consumption by 15% vs. conventional moulds.
Technical Specifications
Materials: NAK80, S136, H13 (customizable).
Hardness: 48-52 HRC (hardened options available).
Surface Finish: SPI-A1 (mirror) or textured (VDI 3400).
Cycle Time: 8-12 seconds (varies by resin and design).
Compatibility: All-electric/hybrid injection machines (e.g., KraussMaffei, Arburg).
Applications
Perfect for manufacturing preforms used in:
✅ Daily Chemical Bottles: Shampoo, detergent, liquid soap containers.
✅ Food & Beverage Packaging: Water, juice, and oil bottles.
✅ Pharmaceuticals: Syrup bottles, medical liquid containers.
✅ Eco-Friendly Solutions: PCR plastic and biodegradable resin preforms.
Why Partner With Us?
30+ Years of Expertise: Trusted by Fortune 500 packaging brands.
AI-Driven Design: AI-optimized flow simulation ensures perfect plasticity.
Global Support: Prototyping, mold trials, and 24/7 technical assistance.
Cost Efficiency: 20% longer lifespan than industry average.
